do you think knoppix can do that? what about "mklive-cd" which i heard about in the debian distribution? (i am using suse) marius.
definitly knoppix is a possible way to go.
I did something like a pd knoppix some time ago. maybe you can make some use of it. it can be found at: http://stream.sil.at/pdknoppix/
since this is more or less a dirty and quick remaster, I think of doing an update in near future.. maybe one could share some work here....
m.