Following Dan`s suggestion to ship & use a font without installing it, I came to a very straight-forward method for w32.
Tested & working.
It uses a Tcl Windows API extension. (600KB)
twapi web:
twapi package:
added lines on "pd-gui.tcl" @line 24:
# adding dejavu fonts on mswindows
package require twapi
twapi::AddFontResourceEx DejaVuSansMono.ttf
twapi::AddFontResourceEx DejaVuSansMono-Bold.ttf
0000000
Don't know how to exclude this "package require" for the other OSs.
The .ttf were placed on pd/bin for simplicity.